Cycloidal pinwheel reducer is certainly a up-dated of new type transmissing machine designed with K-H-V less teeth engagement and the cycloidal pin wheel clenching system, which are trusted in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Oil and chemical cranes, Industry, task machinery etc and conveyors. various fields.
1. Equipment is made of high power low carbon alloy metal by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is followed for all gears, good contact performance and with large precision
2. high transmission effectiveness: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service existence and high bearing capacity;
5. convenient to assemble, check and disassemble.
Operation specifications and precautions
1.High modularization design: many equip with various motor or other power suggestions conveniently.Same machine type may equip with numerous power motor. It is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: good division, wide scope. The combined machine type may form very large transmission ratio, i.e. end result suprisingly low rotary speed.
3.Form of assembly: the positioning to be installed isn’t limited.
4.High strength, compact: the box body is constructed of large strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and good grinding process, therefore the bearing capacity of unitvolume is substantial.
5.Long life: Under the condition of accurate type chosen (including choosing ideal operation parameters)normal procedure and maintenance, the life span of main elements of speed reducer (except wearing parts) should not be less than 20000 hours. The using parts include lubricating oil, bearing and oil seal.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is certainly low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High acceleration ratio and efficiency
Single stage transmission may reach to at least one 1:87 of speed-straight down ratio and the efficiency is usually more than 90%. If work with multi-speed travel the speed-down ratio is bigger.
Being adapted epicyclic tranny theory, the input and end result shaft are at same axis centre, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is bound anyway content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be acquired.The structure is easy, but it can understand high reduction ratio product.
2. Small gear clearance
The Get, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are involved simultaneously, and there are two gears engaged with 180 degree symmetry. So, the influence of tooth pitch error and cumulative tooth pitch mistake on the rotation precision is relatively average, making the position precision and rotation precision reach an extremely high level.
4. Less parts, convenient installation
The three basic elements achieve a high deceleration ratio, plus they are all on a single axis, so the kit is simple to install and simple to shape.
5. Small in size and light in weight
Compared with the previous gear device, the volume is 1/3, the pounds is 1/2, but can buy the same torque capacity and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel material USES particular steel with substantial fatigue strength.Not the same as ordinary transmission gadget, the amount of teeth meshing accounts for in regards to 30% of the total number of teeth. Additionally, it is in call with the surface, in order that the pressure borne by each equipment is reduced and huge torque ability can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the energy loss caused by friction. Therefore, high decrease ratio can be achieved while maintaining high productivity, and miniaturization of generating motor could be realized.
8. Low noise
The apparatus meshing cycle velocity is low, the transmission movements force balance, therefore the operation is quiet, and the vibration is quite small.
◆Great speed ratio and high efficiency single-stage transmission can perform a deceleration ratio of just one 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will get larger.
◆Because planetary transmission basic principle is adopted, the type shaft and end result shaft are on a single axis line, to ensure that the machine unit can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is greater, and the mechanism of balancing machine parts produces the vibration and voice limited by a minimum.
◆Reliable use and very long service life because the primary parts are constructed of great carbon chromium steel, high strength is obtained by quenching (HRC58-62), and rolling friction is utilized in a few transmission contacts, so the service life is lengthy.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is a perfect transmission has various advantages, versatile, and will be both positive and negative operation.
•Big ratio, and large efficiency Smooth operation,
• low noise The utilization of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically no wear, durable.
• Compact structure,
• tiny size Because the use of a planetary transmission, the suggestions shaft and the result shaft on a single axis, which makes the model to obtain the smallest possible size.
• Reasonable design, easy maintenance, and break down easily install,
• minimal number of parts and straightforward lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt essential double wall world pinion carrier, precision and improve the output strength.
(2).Hoop clamp coupling have five connection techniques ideal for different application environments.
(3).Size above PL/PF120(including)precision and high power integral inner gear housing, processed in one station,which get rid of the cumulative error and assembling mistake of split type.Get rid of casting process;adopt scorching of forging process, that will reduce the blank material defects.
(4).The meshing gear adopt shaving procedure after carburizing and quenching,which easier to make gear surface area smooth and high precision,decrease the temperature rising due to gear surface area gluing and friction.
This series worm-gear reducer was crafted after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its efficiency and mounting dime nsions conform the same kinds of foreign.
The blend of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square beautiful shape, shape, low noise, compact structure and radiate heat efficiently.
Good sealing and adaptability.Its mixture with T equipment reducer and MB/MBN variator may meet all sorts of speed requirement.